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EPS, XPS, EPE Pelletizing Machine

Description

We offer an innovative range of die face cut, water flushed type reclaim lines for foam re-pelletizing applications. The process starts with scrap fluff fed into the hopper by an air-vey system, inclusive of a reverse jet fabric filter. The hopper tank includes a rotating blade to avoid bridging to insure flow into a force feeder system. The forced feed system ensures a functional and homogeneous flow of material from the hopper to the feeding connector with internal grooves.

The screw is designed with a large diameter feed zone to provide a fully homogenized melt, the surface area and residence time for gradual plasticizing. It also can handle a large capacity with a low power requirement. The extruder is equipped with degassing system to purify the melt of volatile contaminants, which avoids the air bubbles, as well as gives a constant flow of material from extruder to the cutting die. During screen changes to purify the granules the screen changer provides continuous polymer flow and consistent, repeatable process parameters.

Forced feeder speed, the die cutter and extruder can be perfectly synchronized to make the process stable and operation friendly. The die face cutter is horizontally mounted on extruder, which includes an adjustable dial gauge ring to set the blade gap to die face plate properly. Working life of blades maximized by fine tuning the pressure adjustment.The side hinge open water drum is equipped with tangential cooling water injection ports to cool and flush the granules to dehydrator or vibrator then to the cyclone collector.

Available in 3mm to 5mm granule size with low moisture and uniform shape, which are fundamental for the productivity and quality of the end products.

MODELEPS, XPS, EPE Pelletizing Machine 85EPS, XPS, EPE Pelletizing Machine 100EPS, XPS, EPE Pelletizing Machine 120
MaterialEPS, XPS, EPEEPS, XPS, EPEEPS, XPS, EPE
Material FeedSide Force FeedSide Force FeedSide Force Feed
Screw Diameter (mm)85100120
Extruder TypeConical SingleConical SingleConical Single
Output (kg / h)100 ~ 200200 ~ 300500 ~ 600
Granular Size (mm)3~53~53~5
Moisture3% Less3% Less3% Less
Degassingby Vacuumby Vacuumby Vacuum
L / D34/134/134/1
Cutting TypeDie Face Cut, Water FlushDie Face Cut, Water FlushDie Face Cut, Water Flush
Die TypeHorizontal (Melt Flow Direction)Horizontal (Melt Flow Direction)Horizontal (Melt Flow Direction)
Drive SystemSIEMENS AC Drive with FLENDER GearboxSIEMENS AC Drive with FLENDER GearboxSIEMENS AC Drive with FLENDER Gearbox
Floor Space (M)10 m (L) x 2,5 m (W) x 4 m (H)11 m (L) x 2,5 m (W) x 5 m (H)12 m (L) x 2,5 m (W) x 6 m (H)

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