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Description

Two stations thermoforming Machine can produce foam products with high technology and efficiency. Precision controls and process capability allow the users to run a wide range of materials including Polystyrene, Polypropylene and Polyethylene. There are two stations, which are forming, followed by separate trim with scrap granulation automatically in-line.

 

Two stations thermoforming machine is driven by two(2) axis of servo action, linked to mechanical toggles which open and close the bottom and top platens independently.

 

The heat tunnel is mounted with high quality ceramic heating elements and equipped with multi controlled zones to ensure the temperature of the sheet is precisely managed. For accurate index and synchronous signals for the program interface, the chain feed index is controlled by a servo motor as well.

 

The horizontal (or optional vertical) trim press features the moving platen motion controlled through a servo motor and drive with additional stroke length to pre-punch and trim deep draw containers in a progressive trim application.

 

Two additional servo actions control the eject functions and product index, in order to precisely trim the finished product on to the packing table for packaging.

 

The scrap web after trimming is fed into a granulator under trim press in-line to minimize the space requirement and manpower.

MODELTwo Stations Thermoforming Machine for foam - 900Two Stations Thermoforming Machine for foam - 1200Two Stations Thermoforming Machine for foam - 1370Two Stations Thermoforming Machine for foam - 1460
ConfigurationForming front, post trim with scrap granulation inlineForming front, post trim with scrap granulation inlineForming front, post trim with scrap granulation inlineForming front, post trim with scrap granulation inline
ApplicationFoam products or thin gauge shallow productsFoam products or thin gauge shallow productsFoam products or thin gauge shallow productsFoam products or thin gauge shallow products
Forming methodVacuum and slight pressure formingVacuum and slight pressure formingVacuum and slight pressure formingVacuum and slight pressure forming
Forming directionEither above or below sheet formingEither above or below sheet formingEither above or below sheet formingEither above or below sheet forming
Maximum Sheet Width900 mm1,200 mm1,370 mm1,460 mm
Mold Size(mm)Max. 850 x 1,000 / Min. 600 x 760Max.1,150 x 1,200 / Min. 850 x 800Max.1,320 x 1,350 / Min. 1,000 x 1,000 Max.1,400 x 1,500 / Min. 1,000 x 1,000
Max. Depth of Draw 100 mm100 mm100 mm100 mm
Forming Tonnage80 Tons80 Tons80 Tons80 Tons
Shut-heightTop: 150 mm Bottom: 150 mmTop: 150 mm Bottom: 150 mmTop: 150 mm Bottom: 150 mmTop: 150 mm Bottom: 150 mm
Platen TravelTop: 180 mm Bottom: 180 mmTop: 180 mm Bottom: 180 mmTop: 180 mm Bottom: 180 mmTop: 180 mm Bottom: 180 mm
Max. Dry Cycle Speed50 cycles / Min50 cycles / Min.50 cycles / Min.50 cycles / Min.
Platen DriveAC Servo driven; Toggle linkageAC Servo driven; Toggle linkageAC Servo driven; Toggle linkageAC Servo driven; Toggle linkage
Sheet IndexAC Servo driven Chain feedAC Servo driven Chain feedAC Servo driven Chain feedAC Servo driven Chain feed
Heat Tunnel Length4,000 mm5,000 mm5,600 mm6,000 mm
Heating ElementsCeramicCeramicCeramicCeramic
In line with Trim PressHorizontal Trim Press or alternativeHorizontal Trim Press or alternativeHorizontal Trim Press or alternativeHorizontal Trim Press or alternative
Trim DriveAC Servo driven; Crank reciprocated runAC Servo driven; Crank reciprocated run AC Servo driven; Crank reciprocated run AC Servo driven; Crank reciprocated run
Trimming Max. Speed160 cpm160 cpm160 cpm160 cpm
Trimming Tonnage20 Tons20 Tons25 Tons25 Tons
Control SystemYASKAWA 2200 YASKAWA 2200 YASKAWA 2200 YASKAWA 2200
Floor Space20 m (L) x 4 m (W) x 4 m (H)22 m (L) x 4 m (W) x 4 m (H)23 m (L) x 4,5 m (W) x 4 m (H)24 m (L) x 5 m (W) x 4 m (H)
Machine Weight12,000 kgs14,000 kgs16,000 kgs18,000 kgs

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