For Foam Products

Description

Two stations thermoforming Machine can produce foam products with high technology and efficiency. Precision controls and process capability allow the users to run a wide range of materials including Polystyrene, Polypropylene and Polyethylene. There are two stations, which are forming, followed by separate trim with scrap granulation automatically in-line.

 

Two stations thermoforming machine is driven by two(2) axis of servo action, linked to mechanical toggles which open and close the bottom and top platens independently.

 

The heat tunnel is mounted with high quality ceramic heating elements and equipped with multi controlled zones to ensure the temperature of the sheet is precisely managed. For accurate index and synchronous signals for the program interface, the chain feed index is controlled by a servo motor as well.

 

The horizontal (or optional vertical) trim press features the moving platen motion controlled through a servo motor and drive with additional stroke length to pre-punch and trim deep draw containers in a progressive trim application.

 

Two additional servo actions control the eject functions and product index, in order to precisely trim the finished product on to the packing table for packaging.

 

The scrap web after trimming is fed into a granulator under trim press in-line to minimize the space requirement and manpower.

MODEL	Two Stations Thermoforming Machine for foam - 900	Two Stations Thermoforming Machine for foam - 1200	Two Stations Thermoforming Machine for foam - 1370	Two Stations Thermoforming Machine for foam - 1460
Configuration	Forming front, post trim with scrap granulation inline	Forming front, post trim with scrap granulation inline	Forming front, post trim with scrap granulation inline	Forming front, post trim with scrap granulation inline
Application	Foam products or thin gauge shallow products	Foam products or thin gauge shallow products	Foam products or thin gauge shallow products	Foam products or thin gauge shallow products
Forming method	Vacuum and slight pressure forming	Vacuum and slight pressure forming	Vacuum and slight pressure forming	Vacuum and slight pressure forming
Forming direction	Either above or below sheet forming	Either above or below sheet forming	Either above or below sheet forming	Either above or below sheet forming
Maximum Sheet Width	900 mm	1,200 mm	1,370 mm	1,460 mm
Mold Size(mm)	Max. 850 x 1,000 / Min. 600 x 760	Max.1,150 x 1,200 / Min. 850 x 800	Max.1,320 x 1,350 / Min. 1,000 x 1,000	Max.1,400 x 1,500 / Min. 1,000 x 1,000
Max. Depth of Draw	100 mm	100 mm	100 mm	100 mm
Forming Tonnage	80 Tons	80 Tons	80 Tons	80 Tons
Shut-height	Top: 150 mm Bottom: 150 mm	Top: 150 mm Bottom: 150 mm	Top: 150 mm Bottom: 150 mm	Top: 150 mm Bottom: 150 mm
Platen Travel	Top: 180 mm Bottom: 180 mm	Top: 180 mm Bottom: 180 mm	Top: 180 mm Bottom: 180 mm	Top: 180 mm Bottom: 180 mm
Max. Dry Cycle Speed	50 cycles / Min	50 cycles / Min.	50 cycles / Min.	50 cycles / Min.
Platen Drive	AC Servo driven; Toggle linkage	AC Servo driven; Toggle linkage	AC Servo driven; Toggle linkage	AC Servo driven; Toggle linkage
Sheet Index	AC Servo driven Chain feed	AC Servo driven Chain feed	AC Servo driven Chain feed	AC Servo driven Chain feed
Heat Tunnel Length	4,000 mm	5,000 mm	5,600 mm	6,000 mm
Heating Elements	Ceramic	Ceramic	Ceramic	Ceramic
In line with Trim Press	Horizontal Trim Press or alternative	Horizontal Trim Press or alternative	Horizontal Trim Press or alternative	Horizontal Trim Press or alternative
Trim Drive	AC Servo driven; Crank reciprocated run	AC Servo driven; Crank reciprocated run	AC Servo driven; Crank reciprocated run	AC Servo driven; Crank reciprocated run
Trimming Max. Speed	160 cpm	160 cpm	160 cpm	160 cpm
Trimming Tonnage	20 Tons	20 Tons	25 Tons	25 Tons
Control System	YASKAWA 2200	YASKAWA 2200	YASKAWA 2200	YASKAWA 2200
Floor Space	20 m (L) x 4 m (W) x 4 m (H)	22 m (L) x 4 m (W) x 4 m (H)	23 m (L) x 4,5 m (W) x 4 m (H)	24 m (L) x 5 m (W) x 4 m (H)
Machine Weight	12,000 kgs	14,000 kgs	16,000 kgs	18,000 kgs