For Plastic products
- Description
Description
Two stations thermoforming machine can produce plastic products with high technology and efficiency. Precision controls and process capability allow the users to run a wide range of materials that include Polypropylene, Polystyrene, PLA and APET. There are two stations, which are forming, followed by separate trim with scrap granulation automatically in-line.
Two stations thermoforming machine is driven by two(2) axis of servo action, linked to mechanical toggles which open and close the bottom and top platens independently.
The heat tunnel is mounted with high quality ceramic heating elements and equipped with multi controlled zones to ensure the temperature of the sheet is precisely managed. For accurate index and synchronous signals for the program interface, the chain feed index is controlled by a servo motor as well.
The horizontal (or optional vertical) trim press features the moving platen motion controlled through a servo motor and drive with additional stroke length to pre-punch and trim deep draw containers in a progressive trim application.
Two additional servo actions control the eject functions and product index, in order to precisely trim the finished product on to the packing table for packaging.
The scrap web after trimming is fed into a granulator under trim press in-line to minimize the space requirement and manpower.
| MODEL | Two Stations Thermoforming Machine for plastic - 850 | Two Stations Thermoforming Machine for plastic - 1000 | Two Stations Thermoforming Machine for plastic - 1200 |
|---|---|---|---|
| Configuration | Forming front, post trim with scrap granulation inline | Forming front, post trim with scrap granulation inline | Forming front, post trim with scrap granulation inline |
| Application | Mass production | Mass production | Mass production |
| Forming method | Pressure and Vacuum | Pressure and Vacuum | Pressure and Vacuum |
| Forming direction | Either above or below sheet forming | Either above or below sheet forming | Either above or below sheet forming |
| Maximum Sheet Width | 900 mm | 1,050 mm | 1,240 mm |
| Mold Size (mm) | Max. 850 x 1,000 / Min. 550 x 800 | Max. 1,000 x 1,000 / Min. 700 x 800 | Max. 1,190 x 1,100 / Min. 850 x 800 |
| Forming Tonnage (ton) | 80 tons | 80 tons | 80 tons |
| Max. Depth Draw (mm) | 180 mm | 180 | 180 |
| Shut-height (mm) | Top: 380 Bottom: 380 | Top: 380 Bottom: 380 | Top: 380 Bottom: 380 |
| Platen Travel | Top: 190 Bottom: 190 | Top: 190 Bottom: 190 | Top: 190 Bottom: 190 |
| Heat Tunnel Length (mm) | 4000 mm | 5000 mm | 5600 mm |
| Heating Elements | Ceramic | Ceramic | Ceramic |
| In line with Trim Press | Horizontal or Vertical or alternative | Horizontal or Vertical or alternative | Horizontal or Vertical or alternative |
| Trim Press Drive | AC Servo; Crank reciprocated driven | AC Servo; Crank reciprocated driven | AC Servo; Crank reciprocated driven |
| Auto Counter Rotating | Option | Option | Option |
| Side Linear Guidance | Option | Option | Option |
| Trimming Max. Speed (CPM) | Standard 120 Option 160 | Standard 120 Option 160 | Standard 120 Option 160 |
| Trimming Tonnage (tons) | 35 tons | 35 tons | 35 tons |
| Control System | YASKAWA 3000 | YASKAWA 3000 | YASKAWA 3000 |
| Floor Space (M) | 22L x 3.8W x 5H | 22L x 3.8W x 5H | 24L x 4W x 5H |
| Machine Weight (kg) | 18.000 kgs | 20.000 kgs | 22.000 kgs |
